44H-HCS

The Process

Each work piece is exposed to an airflow of maximum volumetric rate and velocity (> 800 km/h) into which very small amounts of a cleaning medium are injected by a nozzle system. This cleaning medium may be an acqueous solution or any other fluid used on the production line (e.g., grinding oil). Foreign matter will thus be removed from the work piece with maximum effectiveness. Since the air is recirculated, there is no emission of exhaust air. A self-cleaning full-flow filter system removes impurities from the airflow. Oil-laden exhaust air is cleaned by a specially designed electrostatic precipitator and can be discharged directly into the production atmosphere. For complex-shaped work pieces, a selective post-treatment via compressed air units may be added. The requisite transfer temperature is ensured by built-in cooling equipment.

Fields of application

Camshafts and crankshafts
Connecting rods
Cylinder heads
Crankcases
Transmission parts such as gear wheels, spline shafts, etc.

Benefits

Particularly effective cleaning performance, achieved with minimum process technology
Reduced investment and operating costs
Universal suitability as a chamber-type or continuous cleaning system
Reduced equipment footprint
Corrosion protection of work pieces achieved through injection of small quantities of production line oils for cleaning

Design

Modular system design, based on standardized subassembly units
All-stainless steel housing
Guaranteed noise level below 78 dB(A) due to enclosure and fully encapsulated design
Each system comes with its fully integrated control and switchgear package. This permits a preliminary start-up in our factory and facilitates commissioning at the customer`s site.
Easy accessibility of the cleaning system and all equipment units for optimum maintenance or routine servicing.
System integrates easily into existing production workflows.

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